Injection Molding

EFI has been running custom injection molding since 1976. The work spans large OEM programs and first-run startup volumes, under one IATF 16949-registered quality system.

01  Core process

Production molding for programs that run from first article to millions of parts a year.

From large OEMs to small startups, EFI partners with customers to take a part from a print to a repeatable production process - with the precision, process control and quality discipline the automotive industry demands.

Molding for the automotive industry since 1976 sets the default standard: controlled processes, documented quality, and parts that land the same way every run.

Injection Molding at EFI Custom Injection Molding

ADVANTAGES

01

Automotive-grade quality system

Production runs under an IATF 16949:2016 registered management system.

02

Volume flexibility

Programs from low-volume and launch quantities through high-volume production.

03

One supplier, more of the part

Molding, over-molding, laser marking and assembly under one roof and one PO.

04

Domestic manufacturing

Produced in Troy, Michigan - inside the automotive supply base.

Injection molding: inside the press

Cutaway of a two-platen injection molding press: molten polymer entering the mold cavity between the platens, with the screw and barrel to the right.

Injection molding

  1. 01

    Hopper

    Plastic pellets are fed into the molding machine.

  2. 02

    Barrel & screw

    Material is heated and conveyed forward by a rotating screw.

  3. 03

    Injection

    Molten polymer is injected into the mold under pressure.

  4. 04

    Mold

    The material fills the cavity and takes the required shape.

  5. 05

    Cooling

    The part cools and solidifies against the mold surfaces.

  6. 06

    Ejection

    The finished part is released from the mold.

An illustration of the injection molding process on a two-platen press of the type EFI runs. It is a technical representation, not a scan of a specific machine, and no dimensions or process parameters should be inferred from it.

Applications

Where this shows up.

  • Automotive components
  • Clips, retainers and retention components
  • Housings and enclosures
  • Structural and functional components
  • Defense and government components

In the program

This capability is one stage of the route EFI runs from concept to delivery.

  1. 01Concept & Review
  2. 02Prototype & Validate
  3. 03Tooling
  4. 04Sampling
  5. 05Production Molding
  6. 06Marking
  7. 07Assembly
  8. 08Delivery
See the full process

RELATED CAPABILITIES

02

Over Molding

Bonding a molded material directly onto a substrate to combine functions in a single part.

Explore Over Molding
03

Tooling

Complete mold-making, from prototype tools through large-scale production molds.

Explore Tooling
05

Assembly

Molded components built up into finished assemblies, at brand volume or startup volume.

Explore Assembly

Start a project

Have a injection molding program? Send the print.

Quotes come back from people who run the presses, not a form queue. Send a model, a drawing, or a description of the part.